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Chemical processing plant controller

Also called chemical operator, process plant operator, chemical plant process operator

Chemical processing plant controllers control the chemical production process. They operate machines and systems, being responsible to monitor and maintain the equipment and the instruments in control.

Will there be jobs?Average prospects27 jobs to fill by 2035 for every 100 people doing this work today.Science and engineering associate professionalsWhat does it pay?About averageFrom about €1,600 (Bulgaria) to €6,500 (Denmark) a month, depending on the country.Estimate · Science and engineering associate professionalsWhat do I need to study?Usually post-secondary or a short degree4 in 10 have a degree. 6 in 10 train through vocational routes.Science and engineering associate professionalsWill AI change it?Very littleLevel 1 of 6. AI could help with only small parts of the tasks.Chemical processing plant controllers · ILO

What you'd do

Chemical processing plant controllers · ILO
  • Operating electronic or computerized control panel from a central control room to monitor and optimize physical and chemical processes for several processing units
  • Adjusting equipment, valves, pumps, controls and process equipment
  • Controlling the preparation, measuring and feeding of raw materials and processing agents such as catalysts and filtering media into plant
  • Controlling process start-up and shut-down, troubleshooting and monitoring outside process equipment
  • Verifying equipment for malfunctions, carrying out routine operating tests and arranging for maintenance
  • Analysing sample products, performing tests, recording data and writing production logs
Prepare chemical samplesTest chemical samplesOptimise production processes parametersCope with manufacturing deadlines pressureUse chemical analysis equipment+ 6 more essential skills
What the work is like
  • Indoors and outdoors
  • A mix of sitting and standing
  • Lots of contact with people, mostly with colleagues
  • Some freedom to decide
  • Often more than 40 hours a week
  • Deadlines every day
  • Very repetitive tasks
US data: based on the O*NET profile of the US job "Chemical Plant and System Operators"

Will there be jobs?

Average prospects

A typical number of jobs will need filling by 2035.

People working as science and engineering associate professionals in the EU
7.4m7.3m7.49m 201520232035

Solid: measured. Dashed: forecast.

Jobs to fill, 2026–2035
142,000 new jobs 1,835,000 replacing leavers
Jobs to fill per 100 people working now
Science and engineering associate professionals27
All jobs29
Right now
4 of 27 countries report a shortage of chemical processing plant controllers, 4 a surplus.
Chemical processing plant controllers · EURES

What does it pay?

About average

Pay depends a lot on the country: from about €1,600 a month (Bulgaria) to €6,500 (Denmark), before tax.

Pick a country at the top of the page to see typical pay there, for people under 30, and compared with all jobs.

Among technicians and associate professionals in the EU, women earn 16% less per hour than men. Technicians and associate professionals · Eurostat

What do I need to study?

Usually post-secondary or a short degree

Post-secondary training or a short degree in chemical engineering and processes is the usual route.

Highest qualification of science and engineering associate professionals (EU, 2025)
Degree 41%Vocational 43%General secondary 7%Basic schooling 9%
Field that teaches it
Chemical engineering and processes
Vocational route, EU
6 in 10 trainees in this field
Engineering graduates in a matching job
73% in the EU

949 institutions in the EU offer engineering bachelor's degrees. Pick a country at the top of the page to see where to study and the official course finders.

Will AI change it?

Very little

AI could help with only small parts of the tasks.

How exposed is this job? ILO scale
Very low
Low
Some tasks
Moderate
Significant
High

Average task score 0.29 on a scale from 0 (AI can't do it) to 1 (AI could do it fully).

See the score for each of the 6 tasks
Analysing sample products, performing tests, recording data and writing production logs0.48
Operating electronic or computerized control panel from a central control room to monitor and optimize physical and chemical processes for several processing units0.35
Adjusting equipment, valves, pumps, controls and process equipment0.27
Controlling process start-up and shut-down, troubleshooting and monitoring outside process equipment0.24
Controlling the preparation, measuring and feeding of raw materials and processing agents such as catalysts and filtering media into plant0.21
Verifying equipment for malfunctions, carrying out routine operating tests and arranging for maintenance0.21

Based on what AI could technically do when assessed in 2025. It is not a forecast for a future year, and not a forecast of job losses. Scores for chemical processing plant controllers. Source: ILO (2025), adapted (credits).